Automation Case Studies

FROMM Automated systems deliver reliability, precision and quality for high-volume packaging environments.

Speak with our experts to explore the best automated solutions for your business.

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FROMM Automated Solutions are engineered to improve efficiency, consistency and safety throughout your end-of-line packaging operation. By integrating advanced Strapping, Stretch Wrapping, Protective Packaging and Material Handling technologies, we design reliable, high-performance systems tailored to your production requirements.

Whether you are looking to automate a single packaging process or implement a fully integrated end-of-line solution, FROMM delivers robust, precision-engineered equipment designed for maximum uptime, long service life and a low Total Cost of Ownership (TCO). Every solution is developed to optimise Overall Equipment Effectiveness (OEE), helping manufacturers increase productivity, reduce labour requirements and protect products during storage and transport.

Browse our selection of automated packaging case studies below to see how FROMM has helped manufacturers across a wide range of industries. If you're planning a new production line or upgrading an existing one, contact our team to discuss how we can design and build the ideal automated packaging solution for your business.

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Automated Solutions by FROMM

FROMM is a global leader in the design and production of integrated packaging automation for high-volume production environments. Our intelligent, robust and safe automated systems are designed to maximise efficiency, reliability and productivity across every level of throughput. Take a behind-the-scenes look at the design, engineering and manufacture of some of our world-renowned automation solutions at our state of the art production facility in Italy.

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Custom Automatic Strapping System

Our customer required an automated packaging solution capable of handling significant fluctuations in production, including high-demand periods during the early morning and late afternoon. The system needed to maintain throughput, packaging consistency and operational efficiency, even during these peak times.

FROMM engineered a fully automated solution that uses intelligent sensors to detect when mixed packs enter the line, automatically adjusting the packaging cycle without the need for manual intervention. This ensures consistent performance regardless of product mix or production volume.

To maximise throughput, the system is designed to accommodate up to three packs on the line simultaneously. Forklift operators at either end of the line can load and unload independently, enabling a continuous packaging process with minimal waiting time. By automating the packaging operation, operators are free to focus on other value-added tasks, improving productivity, reducing bottlenecks and increasing overall operational efficiency.

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Strapping Machines & Rotating Arm Wrappers

Efficient packaging begins with well-coordinated material flow. FROMM's integrated Packaging Solutions optimise internal logistics, increase throughput, reduce operating costs and provide superior load protection throughout the supply chain.

From high-performance Strapping Tools and Machines to fully Automated Stretch Wrapping Systems, FROMM delivers reliable solutions for businesses handling large volumes of palletised goods destined for distribution across regional and national sales networks.

This installation features FROMM PM Series Automatic Strapping Machines working in conjunction with an FS500 Rotary Arm Stretch Wrapper, delivering fast, reliable and consistent end-of-line packaging with minimal operator intervention.

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Automatic Wrapping System for Beverage Industry

FROMM engineered a high-performance automated stretch wrapping system capable of processing two pallets loaded side by side. The conveyor system automatically separates each pallet and routes it through the wrapper, where customer-defined wrapping recipes are applied to ensure consistent load containment and reliable packaging quality.

To meet the customer's throughput requirements, the rotary arm wrapper was equipped with two film carriages mounted on a single rotating arm, effectively doubling wrapping capacity while maintaining consistent film application. On the discharge side, the system allows forklift operators to remove either two pallets simultaneously or a single pallet as required, ensuring a smooth and efficient material flow.

The dual-carriage configuration also simplifies film roll changes. With both carriages positioned on the same side of the conveyor, operators can replace both film rolls safely and conveniently from one location, eliminating the need to cross or reach over conveyors while improving both safety and maintenance efficiency.

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Automatic Inline Wrapping Solution

FROMM engineered a twin-carriage turntable stretch wrapping system that provided the necessary load height clearance while meeting the customer's throughput requirements. The machine was equipped with a specialist photoelectric sensor capable of reliably detecting black crates, ensuring accurate automatic operation, while an automatic film wipe and cut system delivered a secure film tail for improved load stability during transport.

As part of the project, FROMM also supplied the complete conveyor system, delivering a fully integrated end-of-line packaging solution. Working closely with the customer throughout the project, we helped achieve their objective of 80% automation, significantly increasing throughput, reducing operator intervention and minimising human error while improving overall health and safety performance.

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Timber Pack Strapping Automation | FROMM MH550​

Automatic inline strapping solution for timber packs featuring the FROMM MH550 Strapping Head, bearer (aka bunk) feeding system and Turntable Jumbo Coil Dispenser (eye to the sky). Compatible with 9-19 mm PET strap, the modular MH550 can be integrated into all FROMM automated systems. Its strap-friendly design and proven separate feeding, tensioning and friction-weld sealing systems deliver reliable performance, low maintenance and maximum uptime.

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Inline Stretch Wrapping System for Paint Manufacturer

Our customer had two production lines feeding a single pallet collection point, where paint tins and drums were removed by forklift and transported to a separate wrapping area. As pallets were moved before being wrapped, loads were shifting in transit, resulting in product damage, customer claims and costly returns.

FROMM designed a fully integrated conveyor system to transfer pallets directly from both production lines to an automated stretch wrapping machine. Equipped with a top platen, the system stabilised each load during the wrapping cycle to ensure secure, consistent load containment before transport.

The installation included conveyors, a comprehensive safety system, an integrated stretch wrapper with top platen, and an automatic film weld unit to secure the film tail, preventing the stretch wrap from unravelling during handling and distribution.

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PM Machines for High-Speed Plastic Strapping

PM Machines are an effective way of increasing throughput with fast PP strapping for boxes, packages and bundles. The semi-automatic PM206​ is probably your best choice for low to medium volume strapping, while our automatic PM313​ offers not only high-speed and excellent tension control, but the best price/performance ratio for general purpose application.

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Airpad SmartFill Scanner & Shooter

Introducing the FROMM Airpad SmartFill Scanner & Shooter. The SmartFill Airpad Scanner automatically measures the remaining void in a carton. The 'Shooter' then dispenses the right amount of cushions to precisely fill the box. FROMM offers superior ergonomics and productivity with accessories that allow for quick integration and easy operation. Browse our range of Airpad and Paper Systems for on-demand cushioning, void fill, block & brace and wrapping. Increase throughput with fewer breakages/returns, reduce packaging costs and pack sustainably. FROMM Airpad Systems cater for a variety of applications, for anyone from small eBay sellers to international distribution centres. Our machines produce air pillows of various widths and lengths, on-demand, using a range of films to suit the application. Airpads consist of 99% air and 1% material, amounting to lighter packages, minimal waste, and huge savings over competitive systems. Our protective films and paper are made from recycled materials. They’re 100% recyclable and, in some instances reusable.

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Industry-Renowned Service

Technical support, full maintenance service and fast deliveries from our local service centre and tool repair facility—helping you to keep downtime to a minimum.
Does your rental tool need replacing? Ask about our next-day exchange Swap Drop Service.
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FA380 Automatic Wrapping System with AMR

FROMM engineered an FA380 Automated Wrapping System that allows pallets to be loaded by Autonomous Mobile Robots (AMR). The loaded pallet is picked up from the palletizing robot by an AMR before being transported to the FA380 where it enters one side to the wrapping point and finally exits at the other side.

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Service & Tool Rental Solutions